Windsor Machines Limited - 60th Anniversary Windsor Machines Limited - 60th Anniversary

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      SAM 4.0

      Advancement in technology for equipment are fundamentally shifting the competitive business landscape by providing new opportunities to create and deliver unprecedented value in the plastics processing industry. Data from connected equipment, is powering new innovative applications, enhancing business processes, enriching customer processes, and delivering new insights & analytics.

      Windsor Machines SAM 4.0 provides a solution based on Internet of things (loT), offering Smart Analytics for your machinery. With Windsor Machines SAM 4.0, each user can get data driven insights using advance analytics showing all-important KPI’s (Key Performance Index) at a glance. As such customers can have all important information regarding efficiency, quality and energy consumption displayed any time any where. Zoom-in features allow customers to drill down further in detail if required.

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      Process, Production and Energy Analysis

      Process, Production and Energy Analysis

      Live dashboards and reports for your operators giving insights via:

      • Process analytics
      • Shot-wise SPC reports
      • Temperature trends
      • Process alerts

      Production and performance analysis

      • Production
      • Cycle time
      • Number of good and bad shots
      • Performance (%)

      Energy analytics

      • Energy consumption analysis
      • Specific energy consumption
      Process
      Process
      Process

      OEE, Performance, Availability and Quality

      Dashboards and reports for your supervisors for process and maintenance improvements :

      Overall Equipment Effectiveness (OEE)
      Availability

      • Machine ON / OFF status
      • Machine availability %
      • Downtime reason analysis

      Performance

      • Ideal cycle time vs actual cycle time
      • SPC Reports for deep down analysis of every shot

      Quality

      • Good shots vs bad shots
      • Rejection analysis
        • Quantity analysis
        • Reason analysis
      Process
      Process
      Process
      OEE, Performance, Availability and Quality
      OEE, Performance, Availability and Quality
      Live KPI’s for Sections, Units and Plants
      Live KPI’s for Sections, Units and Plants

      Live KPI’s for Sections, Units and Plants

      Monitor online and review performance of your machine, section, plant and enterprise:

      Dashboards & Reports

      • Individual machine level production
      • Section level aggregation and analysis
      • Plant level aggregation and analysis
      • Enterprise level aggregation and analysis
      • Monthly, daily and shift-wise reports

      Comparison Analysis

      • Machine to machine analysis of key parameters
        • Energy
        • Production
        • Efficiency

      Alerts and notifications

      KPI
      KPI
      KPI

      Options for other system Integration*

      • Connect other plastics processing machines
      • Connect auxiliary machines
      • Integrate with ERP system
      • Integrate with production planning

      *Done on a project to project basis.

      Process
      Process
      Process
      Smart Analytics For Machines