Smart Analytics for Machines

Windsor Machines SAM 4.0 provides a solution based on Internet of Things, offering operational analytics for your Injection Moulding & Extrusion machinery

Advancement in technology for equipment are fundamentally shifting the competitive business landscape by providing new opportunities to create and deliver unprecedented value in the plastics processing industry. Data from connected equipment, is powering new innovative applications, enhancing business processes, enriching customer processes, and delivering new insights & analytics.

Windsor Machines SAM 4.0 provides a solution based on Internet of things (loT), offering Smart Analytics for your machinery. With Windsor Machines SAM 4.0, each user can get data driven insights using advance analytics showing all-important KPI’s (Key Performance Index) at a glance. As such customers can have all important information regarding efficiency, quality and energy consumption displayed any time any where. Zoom-in features allow customers to drill down further in detail if required.

Process, Production and Energy Analysis

Live dashboards and reports for your operators giving insights via:

Process analytics
Shot-wise SPC reports
Temperature trends
Process alerts

Production and performance analysis

Production
Cycle time
Number of good and bad shots
Performance (%)

Energy analytics

Energy consumption analysis
Specific energy consumption

OEE, Performance, Availability and Quality

Dashboards and reports for your supervisors for process and maintenance improvements :

Overall Equipment Effectiveness (OEE)
Availability

Machine ON / OFF status
Machine availability %
Downtime reason analysis

Performance

Ideal cycle time vs actual cycle time
SPC Reports for deep down analysis of every shot

Quality

Good shots vs bad shots
Rejection analysis
- Quantity analysis
- Reason analysis

Live KPI’s for Sections, Units and Plants

Monitor online and review performance of your machine, section, plant and enterprise:

Dashboards & Reports

Individual machine level production
Section level aggregation and analysis
Plant level aggregation and analysis
Enterprise level aggregation and analysis
Monthly, daily and shift-wise reports

Comparison Analysis

Machine to machine analysis of key parameters
- Energy
- Production
- Efficiency

Alerts and notifications

Options for other system Integration*

Connect other plastics processing machines
Connect auxiliary machines
Integrate with ERP system
Integrate with production planning

*Done on a project to project basis.

No Comments

Sorry, the comment form is closed at this time.