Smart Analytics For Machines

Advancement in technology for equipment are fundamentally shifting the competitive business landscape by providing new opportunities to create and deliver unprecedented value in the plastics processing industry. Data from connected equipment, is powering new innovative applications, enhancing business processes, enriching customer processes, and delivering new insights & analytics.

Windsor Machines SAM 4.0 provides a solution based on Internet of things (loT), offering Smart Analytics for your machinery. With Windsor Machines SAM 4.0, each user can get data driven insights using advance analytics showing all-important KPI’s (Key Performance Index) at a glance. As such customers can have all important information regarding efficiency, quality and energy consumption displayed any time any where. Zoom-in features allow customers to drill down further in detail if required.

Live dashboards and reports for your operators giving insights via:

• Process analytics
• Shot-wise SPC reports
• Temperature trends
• Process alerts

Production and performance analysis

• Production
• Cycle time
• Number of good and bad shots
• Performance (%)

Energy analytics

• Energy consumption analysis
• Specific energy consumption

Dashboards and reports for your supervisors for process and maintenance improvements :

Overall Equipment Effectiveness (OEE)
Availability

• Machine ON / OFF status
• Machine availability %
• Downtime reason analysis

Performance

• Ideal cycle time vs actual cycle time
• SPC Reports for deep down analysis of every shot

Quality

• Good shots vs bad shots
• Rejection analysis
  • Quantity analysis
  • Reason analysis

Monitor online and review performance of your machine, section, plant and enterprise:

Dashboards & Reports

• Individual machine level production
• Section level aggregation and analysis
• Plant level aggregation and analysis
• Enterprise level aggregation and analysis
• Monthly, daily and shift-wise reports

Comparison Analysis

• Machine to machine analysis of key parameters
  • Energy
  • Production
  • Efficiency

Alerts and notifications

• Connect other plastics processing machines
• Connect auxiliary machines
• Integrate with ERP system
• Integrate with production planning

*Done on a project to project basis.