UPVC Pipe manufacturing plant

KTS – UPVC

Twin Screw Pipe Extrusion Machine | UPVC

Windsor Machines offers KTS Series ‒ Twin screw pipe extrusion lines for UPVC. UPVC is a heat sensitive material and necessitates controlled temperatures during processing. Twin Screw extruders are more energy efficient in comparison to single screw and are best suited for UPVC extrusion. Known for excellent power optimization, Windsor Machines KTS Series twin screw extruders come in the output  ranges starting from 110 kg/hr up to 1500 kg/hr.

KTS UPVC - Application
KTS UPVC - Application
KTS UPVC - Application
KTS UPVC - Application
Features:
  • Minimizes energy inputs
  • Facilitates Uniform pumping
  • Two piece barrel construction
    (a) Front barrel with HSS sleeve offered for selected models, minimizes wear & tear
    (b) Economic replacement option
  • PLC controls as standard
  • Tungstun carbide coating on twin screws for high wear resistance (optional)
Extruder Specification:
Models KTS 110 KTS 170 KTS 200 KTS 250 KTS 350 KTS 450 KTS 550 KTS 700 KTS 900 KTS
1500
Screw Diameter mm 52 65 65 65 71 91 91 91 110 135
Screw Speed rpm 5-50 4-45 5-53 5-53 5-53 4-40 4-40 4-40 3-32 3-26
L/D Ratio 20:1 18:1 18:1 22:1 28:1 22:1 25:1 28:1 28:1 28:1
Main Motor kW 11 15 22 22 30 45 56 75 90 160
Max. Output kg/hr 100-110 150-170 180-200 230-250 330-350 420-450 520-550 650-700 850-900 1300-1500
Pipe Range (Single Die) mm 20-110 20-200 20-200 63-250 110-315 110-400 110-400 160-400 160-400 250-630
Pipe Range (Twin Die) mm 19-50 19-50 19-50 20-110 20-110 20-110 63-200 63-200 90-200 110-250

* KTS 450 & above with European Gear box.

Die Head | PVC Processing
*Spiral Mandrel Die Head

Windsor Machines offers spider dies right up to 630 mm dia with single head, dual head and quadruple head.Die head with trolley for P-200 and above models for easy movement

Advantages
  • High volume low pressure design ensures wider thickness range
  • Uniform melt distribution throughout the entire pipe circumference
  • Twin die heads for higher outputs in smaller diameters
  • Dual die with dual downstream for pipe sizes 20-110 mm & 63-200 mm
  • Extruders utilization from 80-100% even with smaller pipes
Single Head Die Specifications
Models P 63 P 110 P110HV P200 LV P 200 P 250 P 315 P 400 P 630
Pipe Range mm 20-63 20-110 20-110 63-200 63-200 90-250 110-315 160-400 250-630
Output Capacity up to** Kg/hr 100 200 250 250 320 425 550 700 1000
Dual Pipe Downstream Equipment
Spiral Mandrel Design with IPC
Vacuum Sizing Tank Specifications
Models VST 110* VST 110 HS VST 200* VST 250 VST 315 VST 450 VST 630
Pipe Range mm 16-110 16-110 20-200 50-250 50-315 75-450 110-630
Cooling Length mtr 4/6/8 9 6/8 6/8 6/8 6/8 8
No. of Chambers 1 2 1 2 2 2 2

*Dual models are also available
Optional : Stainless steel tanks / 8 mtrs. length / dual models available.
Pressure sizing tanks and extension cooling tanks for above sizes available

Calibrating System | Vacuum & Pressure
Calibrating System

VST 630 with optional feature of ultrasonic sensor to measure pipe wall thickness

Vacuum Sizing Tanks
  • Intensive cooling provided to ensure high production rate
  • Self cleaning spray nozzle
  • Accurate vacuum control, water level control & temperature control
  • Two vacuum chambers and motorized axial movement provided from VST-250 and above for quick startup and less wastage
  • Manual slide rail arrangement for Axial and Transverse movement of the tank
  • Dual vacuum spray tanks on common frame for dual pipe extrusion line
  • Imported filters for online cleaning
  • Air operated solenoid valves optionally
  • Cyclone separator for vacuum optionally
  • Aluminium cast lids
Haul-off Units
PVC Pipe manufacturing plant
Haul-off Units
Traction Unit
  • Up to 8 track to suit pipe diameters
  • Different line speeds can be changed through change of sprockets (on request)
  • Track adjustment by pneumatic control
  • Direct drive offered for selected models
  • Counter balance pressure to balance track weight for thin pipes
  • Encoder for length measurement & feed back arrangement offered optionally
  • Easy accessibility for maintenance of all components
  • Dual twin-track traction units for dual pipe extrusion line
  • Servo design (Optional)
  • Thick ‒ Thin provision (Optional)
Tube Traction Unit Model Specifications
Models TTU 32 TTU 110 TTU 200 TTU 250 TTU 250/4 TTU 315/4 TTU 450/4 RA 630/6E RA 630/8E RA 800/8E
Pipe Range mm up to 32 16-110 20-200 50-250 63-250 63-315 75-450 110-630 250-630 160*-800
No. of Tracks Nos. 2 2 2 2 4 4 4 6 8 8
Max. Line Speed Mtrs./Min. 120 15 15 15 7 10 7 6 4.5 4.5
Contact Length mm 700 800 1200 1600 1200 1200 1600 1450 1450 1800
Drive Option Servo Elec. Servo Elec. / Std Servo Elec. / Std Servo Elec. / Std Servo Elec. / Std Servo Elec. / Std Servo Elec. Servo Elec. Servo Elec. Servo Elec.

Models with higher line speeds & wider speed range available on request.
Minimum Line speed upto 1% of maximum speed (optional features).
Higher sizes available on request.
* Pipe range of 160 with four tracks only.
** Servo and non servo drive and motor from preferably Lenze-Germany available as option
** Thick & Thin device available as option

Planetary Cutting Unit
Planetary Cutting Unit
Planetary Cutting Unit (PCU)
  • Online chamfering preferred for pipe diameter range 110-800 mm
  • Suction blower for swarf removal
  • Universal Clamping system
  • Self centering design
  • With inbuilt battery backup
Planetary Cutting Unit Specifications
Models RS 25 PZ RS 40 PZ RS 80 PZ
Pipe Range mm 50-250 75-400 110-800
Cutting Speed (Max.) Mtrs/Min. 10 7 4
Clamping System Universal Universal Universal

*For PVC pipes with RR joint

CTS 63 - CPVC
Coiling Unit
Conical Twin Screw Extrusion Line | CPVC

Windsor Machines offers CTS 63 – the new generation Conical Twin Screw Pipe extrusion lines for CPVC. Twin Screw extruders are more energy efficient in comparison to single screw and are best suited for CPVC extrusion. With excellence in power optimization, Windsor Machines’ most modern CTS 63 Conical twin screw extruders come in output ranges of 200 kg/hr to 220 kg/hr.

Key Features
  • Versatile design
  • Imported screw-barrel set and gear box from Germany
  • Triple chrome plated Die
  • Twin Die with extruder capacity 300 kg/hr for small sizes
General Applications
  • Best suited for extreme climatic conditions
  • Hot & Cold water distribution systems
  • Industrial fluids transportation pipe lines
  • Water & waste-water treatment plants
  • Chemical transportation pipe lines
Conical Extruder Specifications
Models CTS 63
Screw Diameter mm 63/130
Screw Length mm 1426
Main Motor kW 37
Max. Output CPVC Kg/hr 200 – 220
Max. Output UPVC* Kg/hr 310 – 340

* Advisable with change of screw pair

Vacuum Sizing Tank Specifications
Models VST CON 63
Pipe Range mm 12-63
Cooling Length mm 6000
No. of Chambers 2
Die Head Specifications
Models TDH 63 C
Pipe Range mm 12-63
Output Capacity up to Kg/hr 250
Center Distance** mm 260

** Pipe output depending on pipe size and material recipe.

Traction & Cutter Unit Specifications
Models DTC 63
Pipe Range mm 12-63
Contact Length mm 850
No. of Track 2X2
Clamping From Top