Agile Series

Single Screw Extruders - PE / PP Pipe Extrusion Lines

Latest generation high speed single screw extruder for PE/ PP pipes

Windsor Machines’ Agile Series is truly next generation. Capable of high speed output ranges and crafted for long-life, the lines offer superior quality in PE/PP pipe extrusion. The extruders have grooved feed design and are coated with Tungsten Carbide for higher wear-resistance.

Injection Moulding

Pipe Extrusion

Speed Series
KTS Series
Agile Series
CTS Series

Blown Film

Features:

Output Range: 400 – 850 kgs/hr.
Screw Diameter: 45 mm & 60 mm
L/D Ratio: 40:1
Post extrusion equipment to suit pipe size range OD from 32 mm to 800 mm
Production line speed up to 30 mtr/min.
High speed coiler for pipe size range OD 16 – 63 mm & 63 – 125 mm
Energy consumption 0.22 – 0.23 units/kg for extruder
Gearless Drive Technology (without gear box)
Chipless cutter as option

Extruder Specification:

Models		AGILE 45	AGILE 60	AGILE 75	AGILE 90
Screw Diameter	mm	45	60	75	90
L : D Ratio		40	40	40	40
Main Motor	kW	125	200	315	450
Max. Output	Kg/hr	480-530	750-800	1150-1200	1650-1700

Die Heads | Polyolefin Processing (PE / PPR)

Most versatile Spiral Mandrel Design Advantages

Improved inner pipe surfaces
Short purging time
Optimized back pressure allows a balance of compression & melt temperature control
Uniform melt flow can be achieved yielding minimum wall thickness deviation
WINDSOR MACHINES spiral die is versatile by design which enables PE, PPR, ABS processability only by changing the toolings
Possibility with high speed design upto 30 mtr/minute line speed for smaller pipe size 20 – 40mm

Single Pipe Die Head Specifications

Models	Unit	SM 50	SM 200	SM 250	SM 450	SM 630	SM 800
Pipe Range	mm	12-50	20-200	63-250	90-450	225-630	315-800
Output Capacity up to**	Kg/hr	200	500	800	1000	1200	1500
Internal Pipe Cooling		N.A	N.A	IPC	IPC	IPC	IPC

Multiple Pipe Die Head with Single Downstream Equipment

Dual Pipe Die Head Specifications

Models	Unit	TDSM 50	TDSM 200
Pipe Range	mm	12-50	20-200
No. of Layers		1	1
Output Capacity up to**	Kg/hr	400	1000

** Pipe output depending on pipe size.

Dual Pipe Head Die with Dual Downstream Equipment

Co-extrusion Pipe Die Heads Specifications

Models	Unit	CSM 50	CSM 50/R	CSM 110	CSM 110/R	CSM 110 HV	TSM 110	TSM 110 HV	TSM 250*	TSM 450*
Pipe Range	mm	12-50	12-50	20-110	20-110	20-110	20-110	20-110	20-110	90-450
Outer Thickness Range up to%		90	10	90	10	85	10:80:10	15:70:15	20:60:20	33:33:33
No. of Layers		2	2	2	2	2	3	3	3	3
Output Capacity up to**	Kg/hr	200	200	350	350	450	240	400	550	900* In common down stream equipment.

** Pipe output depending on pipe size and material recipe.
* Die head suitable for PPR

Calibrating System | Vacuum & Pressure

VST 630 with optional feature of ultrasonic sensor to measure pipe wall thickness

Vacuum Sizing Tanks

Intensive cooling provided to ensure high production rate
Self cleaning spray nozzle
Accurate vacuum control, water level control & temperature control
Two vacuum chambers and motorized axial movement provided from VST-250 and above for quick startup and less wastage
Manual slide rail arrangement for Axial and Transverse movement of the tank
Dual vacuum spray tanks on common frame for dual pipe extrusion line
Imported filters for online cleaning
Air operated solenoid valves optionally
Cyclone separator for vacuum optionally
Aluminium cast lids

Haul-off Units

Traction Unit

Up to 8 track to suit pipe diameters
Different line speeds can be changed through change of sprockets (on request)
Track adjustment by pneumatic control
Direct drive offered for selected models
Counter balance pressure to balance track weight for thin pipes
Encoder for length measurement & feed back arrangement offered optionally
Easy accessibility for maintenance of all components
Dual twin-track traction units for dual pipe extrusion line
Servo design (Optional)
Thick ‒ Thin provision (Optional)

Tube Traction Unit Model Specifications

Models		TTU 32	TTU 110	TTU 200	TTU 250	TTU 250/4	TTU 315/4	TTU 450/4	RA 630/6E	RA 630/8E	RA 800/8E
Pipe Range	mm	up to 32	16-110	20-200	50-250	63-250	63-315	75-450	110-630	250-630	160*-800
No. of Tracks	Nos.	2	2	2	2	4	4	4	6	8	8
Max. Line Speed	Mtrs./Min.	120	15	15	15	7	10	7	6	4.5	4.5
Contact Length	mm	700	800	1200	1600	1200	1200	1600	1450	1450	1800
Drive Option		Servo Elec.	Servo Elec. / Std	Servo Elec. / Std	Servo Elec. / Std	Servo Elec. / Std	Servo Elec. / Std	Servo Elec.	Servo Elec.	Servo Elec.	Servo Elec.

Models with higher line speeds & wider speed range available on request.
Minimum Line speed upto 1% of maximum speed (optional features).
Higher sizes available on request.
* Pipe range of 160 with four tracks only.
** Servo and non servo drive and motor from preferably Lenze-Germany available as option
** Thick & Thin device available as option

Cutting Unit

Tube Cutting Unit (TCU)

Carbide tipped circular saw for longer life
Pneumatically operated carriage movement
Clamping force adjustable depending upon the
wall-thickness of the pipe
Maintenance free Top clamping
Swarf removal system (optional)
Trolley movement on linear motion bearings
Special guillotine designed cutter for PPR pipes
Dual cutter for dual pipe extrusion line
Digital counter to measure length
PLC based controls available (optional)

Models	Unit	HSC 110	HSC 200	TCU 250	TCU 315	HSC 110/2	HSC 200/2
Pipe Range	mm	20-110	20-200	50-250	90-315	20-110	20-200
Cutting Speed (Max.)	Mtrs/Min.	20	12	10	6	20	12
Clamping From	–	Top	Top	Top	Side / Top	Top	Top

Chipless Cutter Specifications

Models	Unit	SLEEC 110	SLEEC 200	SLEEC 450	SLEEC 630
Pipe Range	mm	16-110	63-200	110-450	200-630
Line Speed (Max.)	Mtrs/Min.	25	12	5	5
Max. Pipe Thickness	mm	20	28	60	80

*High line speed cutter available on request
*For PE or PPR Pipes

Coiling Unit

Two station coiler with pneumatic collapsing arms
Suitable for pipe size up to 125 mm
Online tension adjustment achieved through tension control
Pneumatic pipe end retaining device provided to prevent loosening of the coil
Auto traversing with servo and non servo drive available
A. C. Drive
Single station coiler available on request

Coilers Specifications

Models	Unit	PC – 32/2	PC – 63/2 E	PC – 63/2 HD	PC – 125/1
No. of Wind up Stations	–	2	2	2	1
Pipe Range	mm	12-32	16-63	16-63	63-125
Line Speed Max.	Mtrs/Min.	80-120	15/30	15/30	10

Brochure

Pipe Extrusion
Progress