Agile

Agile Series

Single Screw Extruders - PE / PP Pipe Extrusion Lines
Latest generation high speed single screw extruder for PE/ PP pipes

Windsor Machines’ Agile Series is truly next generation. Capable of high speed output ranges and crafted for long-life, the lines offer superior quality in PE/PP pipe extrusion. The extruders have grooved feed design and are coated with Tungsten Carbide for higher wear-resistance.

Agile Series Application
Speed Series Application
Agile Series Application
Features:
  • Output Range: 400 – 850 kgs/hr.
  • Screw Diameter: 45 mm & 60 mm
  • L/D Ratio: 40:1
  • Post extrusion equipment to suit pipe size range OD from 32 mm to 800 mm
  • Production line speed up to 30 mtr/min.
  • High speed coiler for pipe size range OD 16 – 63 mm & 63 – 125 mm
  • Energy consumption 0.22 – 0.23 units/kg for extruder
  • Gearless Drive Technology (without gear box)
  • Chipless cutter as option
Extruder Specification:
Models AGILE 45 AGILE 60 AGILE 75 AGILE 90
Screw Diameter mm 45 60 75 90
L : D Ratio 40 40 40 40
Main Motor kW 125 200 315 450
Max. Output Kg/hr 480-530 750-800 1150-1200 1650-1700
Die Heads | Polyolefin Processing (PE / PPR)
*Spiral Mandrel Die Head
Most versatile Spiral Mandrel Design Advantages
  • Improved inner pipe surfaces
  • Short purging time
  • Optimized back pressure allows a balance of compression & melt temperature control
  • Uniform melt flow can be achieved yielding minimum wall thickness deviation
  • WINDSOR MACHINES spiral die is versatile by design which enables PE, PPR, ABS processability only by changing the toolings
  • Possibility with high speed design upto 30 mtr/minute line speed for smaller pipe size 20 – 40mm
Single Pipe Die Head Specifications
Models  Unit SM 50 SM 200 SM 250 SM 450 SM 630 SM 800
Pipe Range mm 12-50 20-200 63-250 90-450 225-630 315-800
Output Capacity up to** Kg/hr 200 500 800 1000 1200 1500
Internal Pipe Cooling N.A N.A IPC IPC IPC IPC
Multiple Pipe Die Head with Single Downstream Equipment
Twin Die
Dual Pipe Die Head Specifications
Models Unit TDSM 50 TDSM 200
Pipe Range mm 12-50 20-200
No. of Layers 1 1
Output Capacity up to** Kg/hr 400 1000

** Pipe output depending on pipe size.

Dual Pipe Head Die with Dual Downstream Equipment
Spiral Mandrel Design with IPC
Co-extrusion Pipe Die Heads Specifications
Models  Unit CSM 50 CSM 50/R CSM 110 CSM 110/R CSM 110 HV TSM 110 TSM 110 HV TSM 250* TSM 450*
Pipe Range mm 12-50 12-50 20-110 20-110 20-110 20-110 20-110 20-110 90-450
Outer Thickness
Range up to%
90 10 90 10 85 10:80:10 15:70:15 20:60:20 33:33:33
No. of Layers 2 2 2 2 2 3 3 3 3
Output Capacity up to** Kg/hr 200 200 350 350 450 240 400 550 900* In common down stream equipment.

** Pipe output depending on pipe size and material recipe.
* Die head suitable for PPR

Calibrating System | Vacuum & Pressure
Calibrating System

VST 630 with optional feature of ultrasonic sensor to measure pipe wall thickness

Vacuum Sizing Tanks
  • Intensive cooling provided to ensure high production rate
  • Self cleaning spray nozzle
  • Accurate vacuum control, water level control & temperature control
  • Two vacuum chambers and motorized axial movement provided from VST-250 and above for quick startup and less wastage
  • Manual slide rail arrangement for Axial and Transverse movement of the tank
  • Dual vacuum spray tanks on common frame for dual pipe extrusion line
  • Imported filters for online cleaning
  • Air operated solenoid valves optionally
  • Cyclone separator for vacuum optionally
  • Aluminium cast lids
Haul-off Units
PVC Pipe manufacturing plant
Haul-off Units
Traction Unit
  • Up to 8 track to suit pipe diameters
  • Different line speeds can be changed through change of sprockets (on request)
  • Track adjustment by pneumatic control
  • Direct drive offered for selected models
  • Counter balance pressure to balance track weight for thin pipes
  • Encoder for length measurement & feed back arrangement offered optionally
  • Easy accessibility for maintenance of all components
  • Dual twin-track traction units for dual pipe extrusion line
  • Servo design (Optional)
  • Thick ‒ Thin provision (Optional)
Tube Traction Unit Model Specifications
Models TTU 32 TTU 110 TTU 200 TTU 250 TTU 250/4 TTU 315/4 TTU 450/4 RA 630/6E RA 630/8E RA 800/8E
Pipe Range mm up to 32 16-110 20-200 50-250 63-250 63-315 75-450 110-630 250-630 160*-800
No. of Tracks Nos. 2 2 2 2 4 4 4 6 8 8
Max. Line Speed Mtrs./Min. 120 15 15 15 7 10 7 6 4.5 4.5
Contact Length mm 700 800 1200 1600 1200 1200 1600 1450 1450 1800
Drive Option Servo Elec. Servo Elec. / Std Servo Elec. / Std Servo Elec. / Std Servo Elec. / Std Servo Elec. / Std Servo Elec. Servo Elec. Servo Elec. Servo Elec.

Models with higher line speeds & wider speed range available on request.
Minimum Line speed upto 1% of maximum speed (optional features).
Higher sizes available on request.
* Pipe range of 160 with four tracks only.
** Servo and non servo drive and motor from preferably Lenze-Germany available as option
** Thick & Thin device available as option

Cutting Unit
Cutting Unit
Tube Cutting Unit (TCU)
  • Carbide tipped circular saw for longer life
  • Pneumatically operated carriage movement
  • Clamping force adjustable depending upon the
    wall-thickness of the pipe
  • Maintenance free Top clamping
  • Swarf removal system (optional)
  • Trolley movement on linear motion bearings
  • Special guillotine designed cutter for PPR pipes
  • Dual cutter for dual pipe extrusion line
  • Digital counter to measure length
  • PLC based controls available (optional)
Models Unit HSC 110 HSC 200 TCU 250 TCU 315 HSC 110/2 HSC 200/2
Pipe Range mm 20-110 20-200 50-250 90-315 20-110 20-200
Cutting Speed (Max.) Mtrs/Min. 20 12 10 6 20 12
Clamping From Top Top Top Side / Top Top Top
Chipless Cutter Specifications
Chipless Cutter Specifications
Models  Unit SLEEC 110 SLEEC 200 SLEEC 450 SLEEC 630
Pipe Range mm 16-110 63-200 110-450 200-630
Line Speed (Max.) Mtrs/Min. 25 12 5 5
Max. Pipe Thickness mm 20 28 60 80

*High line speed cutter available on request
*For PE or PPR Pipes

Coiling Unit
Coiling Unit
  • Two station coiler with pneumatic collapsing arms
  • Suitable for pipe size up to 125 mm
  • Online tension adjustment achieved through tension control
  • Pneumatic pipe end retaining device provided to prevent loosening of the coil
  • Auto traversing with servo and non servo drive available
  • A. C. Drive
  • Single station coiler available on request
Coilers Specifications
Models Unit PC – 32/2 PC – 63/2 E PC – 63/2 HD PC – 125/1
No. of Wind up Stations 2 2 2 1
Pipe Range mm 12-32 16-63 16-63 63-125
Line Speed Max. Mtrs/Min. 80-120 15/30 15/30 10