Windsor Machines Limited - 60th Anniversary Windsor Machines Limited - 60th Anniversary

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      Speed Series

      Single Screw Extruders - PE / PP Pipe Extrusion Lines

      Single Screw Pipe Extrusion Line

      The Speed Series is Windsor’s highly energy efficient single screw pipe extrusion line for HDPE & PPR. With best in class single screw technology, we offer extrusion lines with output range of 60-850 Kg/hr.

      Speed Series Application
      Speed Series Application
      Speed Series Application
      Speed Series Application
      Features and Advantages:
      • 4th generation energy-efficient extruder
      • Proven European technology; ensures excellent linearity of specific output
      • L/D ratio of 37 : 1 for excellent melt homogeneity
      • 330 kg/hr pipe output with 45 mm Extruder
      • Versatile screw designed for PE & PP Random Copolymer
      • Direct coupled design ensures minimum transmission loss
      • Wear-resistant coating guarantees long screw life at high rpm
      • Grooved feed design Extruder
      Extruder Specification:
      Models UnitSpeed 45-22Speed 45-45Speed 45-55Speed 45-75Speed 45-90Speed 60-110Speed 60-132Speed 75-200Speed 75-250
      Screw Diametermm454545454560607575
      L : D Ratio37:137:137:137:137:137:137:137:137:1
      Main MotorkW2245557590110132200250
      Max. Outputkg/hr60-80140-160180-190220-240300-330380-400500-550650-700800-850
      Single Screw Extruders | LX Series
      Jockey Extruder
      • Understanding extrusion market requirements thoroughly, Windsor Machines extruders take lead in technical superiority
      • The screw and barrel are designed and developed to match specific raw material and end product requirement by simulation software
      • We offer barrier screws yielding improved output rate, low melt  temperature and improved melt quality
      Only Bare Extruders for following applications
      • Soft PVC tubing for medical applications
      • Soft PVC garden hose
      • Suction hose pipes
      • HDPE/PP corrugated pipes
      • PP tubes for automobiles
      • PU tubes for pneumatic pipes
      • Cable coating
      • Nylon tubing for medical application
      Plain Barrel Extruder Specifications
      Models UnitLX 18*LX 25*LX 40LX 50LX 65LX 75
      Screw Diametermm182540506575
      L/D Ratio20:124:126:126:126:126:1
      Main MotorkW0.753.757.5153037.5
      Max. Throughput (HDPE)Kg/hr1.5-25-618-2036-4090-100120-130
      Die Heads | Polyolefin Processing (PE / PPR)
      *Spiral Mandrel Die Head
      Most versatile Spiral Mandrel Design Advantages
      • Improved inner pipe surfaces
      • Short purging time
      • Optimized back pressure allows a balance of compression & melt temperature control
      • Uniform melt flow can be achieved yielding minimum wall thickness deviation
      • WINDSOR MACHINES spiral die is versatile by design which enables PE, PPR, ABS processability only by changing the toolings
      • Possibility with high speed design upto 30 mtr/minute line speed for smaller pipe size 20 – 40mm
      Single Pipe Die Head Specifications
      Models UnitSM 50SM 200SM 250SM 450SM 630SM 800
      Pipe Rangemm12-5020-20063-25090-450225-630315-800
      Output Capacity up to**Kg/hr200500800100012001500
      Internal Pipe CoolingN.AN.AIPCIPCIPCIPC
      Multiple Pipe Die Head with Single Downstream Equipment
      Twin Die
      Dual Pipe Die Head Specifications
      ModelsUnitTDSM 50TDSM 200
      Pipe Rangemm12-5020-200
      No. of Layers11
      Output Capacity up to**Kg/hr4001000

      ** Pipe output depending on pipe size.

      Dual Pipe Head Die with Dual Downstream Equipment
      Spiral Mandrel Design with IPC
      Co-extrusion Pipe Die Heads Specifications
      Models UnitCSM 50CSM 50/RCSM 110CSM 110/RCSM 110 HVTSM 110TSM 110 HVTSM 250*TSM 450*
      Pipe Rangemm12-5012-5020-11020-11020-11020-11020-11020-11090-450
      Outer Thickness
      Range up to%
      901090108510:80:1015:70:1520:60:2033:33:33
      No. of Layers222223333
      Output Capacity up to**Kg/hr200200350350450240400550900* In common down stream equipment.

      ** Pipe output depending on pipe size and material recipe.
      * Die head suitable for PPR

      Calibrating System | Vacuum & Pressure
      Calibrating System

      VST 630 with optional feature of ultrasonic sensor to measure pipe wall thickness

      Vacuum Sizing Tanks
      • Intensive cooling provided to ensure high production rate
      • Self cleaning spray nozzle
      • Accurate vacuum control, water level control & temperature control
      • Two vacuum chambers and motorized axial movement provided from VST-250 and above for quick startup and less wastage
      • Manual slide rail arrangement for Axial and Transverse movement of the tank
      • Dual vacuum spray tanks on common frame for dual pipe extrusion line
      • Imported filters for online cleaning
      • Air operated solenoid valves optionally
      • Cyclone separator for vacuum optionally
      • Aluminium cast lids
      Haul-off Units
      PVC Pipe manufacturing plant
      Haul-off Units
      Traction Unit
      • Up to 8 track to suit pipe diameters
      • Different line speeds can be changed through change of sprockets (on request)
      • Track adjustment by pneumatic control
      • Direct drive offered for selected models
      • Counter balance pressure to balance track weight for thin pipes
      • Encoder for length measurement & feed back arrangement offered optionally
      • Easy accessibility for maintenance of all components
      • Dual twin-track traction units for dual pipe extrusion line
      • Servo design (Optional)
      • Thick ‒ Thin provision (Optional)
      Tube Traction Unit Model Specifications

      Models with higher line speeds & wider speed range available on request.
      Minimum Line speed upto 1% of maximum speed (optional features).
      Higher sizes available on request.
      * Pipe range of 160 with four tracks only.
      ** Servo and non servo drive and motor from preferably Lenze-Germany available as option
      ** Thick & Thin device available as option

      Cutting Unit
      Cutting Unit
      Tube Cutting Unit (TCU)
      • Carbide tipped circular saw for longer life
      • Pneumatically operated carriage movement
      • Clamping force adjustable depending upon the
        wall-thickness of the pipe
      • Maintenance free Top clamping
      • Swarf removal system (optional)
      • Trolley movement on linear motion bearings
      • Special guillotine designed cutter for PPR pipes
      • Dual cutter for dual pipe extrusion line
      • Digital counter to measure length
      • PLC based controls available (optional)
      ModelsUnitHSC 110HSC 200TCU 250TCU 315HSC 110/2HSC 200/2
      Pipe Rangemm20-11020-20050-25090-31520-11020-200
      Cutting Speed (Max.)Mtrs/Min.20121062012
      Clamping FromTopTopTopSide / TopTopTop
      Chipless Cutter Specifications
      Chipless Cutter Specifications
      Models UnitSLEEC 110SLEEC 200SLEEC 450SLEEC 630
      Pipe Rangemm16-11063-200110-450200-630
      Line Speed (Max.)Mtrs/Min.251255
      Max. Pipe Thicknessmm20286080

      *High line speed cutter available on request
      *For PE or PPR Pipes

      Coiling Unit
      Coiling Unit
      • Two station coiler with pneumatic collapsing arms
      • Suitable for pipe size up to 125 mm
      • Online tension adjustment achieved through tension control
      • Pneumatic pipe end retaining device provided to prevent loosening of the coil
      • Auto traversing with servo and non servo drive available
      • A. C. Drive
      • Single station coiler available on request
      Coilers Specifications
      ModelsUnitPC – 32/2PC – 63/2 EPC – 63/2 HDPC – 125/1
      No. of Wind up Stations2221
      Pipe Rangemm12-3216-6316-6363-125
      Line Speed Max.Mtrs/Min.80-12015/3015/3010