Windsor Machines Limited - 60th Anniversary Windsor Machines Limited - 60th Anniversary

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      KTS CPVC

      KTS – CPVC

      KTS – UPVC
      KTS – CPVC

      Twin Screw Pipe Extrusion Machine for CPVC Pipes

      Windsor Machines offers a range of Post Extrusion equipment to cover a wide spectrum of applications. Various equipments covers pipe size range from 5 mm to 800 mm OD, multi pipe extrusion as well as co-extrusion.

      KTS UPVC - Application
      KTS UPVC - Application
      KTS UPVC - Application
      KTS UPVC - Application
      Key Features:
      • Versatile design
      • 28:1 L/D ratio
      • Output 170 kgs/hr for cPVC & 280 kgs/hr for UPVC
      • Imported bi-mettalic screw pair
      • Barrel with special coating
      • Triple chrome plated Die
      General Applicaitons:
      • Best suited for extreme climatic conditions
      • Hot & Cold water distribution systems
      • Industrial Fluids transportation pipe lines
      • Water & Waste water treatment plants
      • Chemical transportation pipe lines
      Extruder Specification:
      ModelsKTS 200 cKTS 300 cKTS 550 c
      Screw Diametermm657191
      L : D Ratio22:128:125:1
      Main MotorkW223056
      Max. Output CPVCKg/hr100-120170-190320-350
      Max. Output UPVCKg/hr180-200280-300520-550
      Die Head | PVC Processing
      *Spiral Mandrel Die Head

      Windsor Machines offers spider dies right up to 630 mm dia with single head, dual head and quadruple head.Die head with trolley for P-200 and above models for easy movement

      Advantages
      • High volume low pressure design ensures wider thickness range
      • Uniform melt distribution throughout the entire pipe circumference
      • Twin die heads for higher outputs in smaller diameters
      • Dual die with dual downstream for pipe sizes 20-110 mm & 63-200 mm
      • Extruders utilization from 80-100% even with smaller pipes
      Single Head Die Specifications
      ModelsP 63P 110P110HVP200 LVP 200P 250P 315P 400P 630
      Pipe Rangemm20-6320-11020-11063-20063-20090-250110-315160-400250-630
      Output Capacity up to**Kg/hr1002002502503204255507001000
      Multiple Pipe Die Head with Single Downstream Equipment
      *Spiral Mandrel Die Head
      Multiple Head Die Specifications
      ModelsTDH 50*QDH 32
      (Quadruple)
      Pipe Range (mm)19-5019-32
      Output Capacity up to Kg/hr200280

      * In common down stream equipment.
      ** Pipe output depending on pipe size.
      ## Optional up to 200 mm.

      Dual Pipe Head Die with Dual Downstream Equipment
      Spiral Mandrel Design with IPC
      ModelsTDH 63
      (Dual)
      TDH 110 Hv
      (Dual)##
      TDH 200
      (Dual)
      Pipe Range (mm)20-6320-11063-200
      Output Capacity up to Kg/hr200500850

      * In common down stream equipment.
      ** Pipe output depending on pipe size.
      ## Optional up to 200 mm.

      Calibrating System | Vacuum & Pressure
      Calibrating System

      VST 630 with optional feature of ultrasonic sensor to measure pipe wall thickness

      Vacuum Sizing Tanks
      • Intensive cooling provided to ensure high production rate
      • Self cleaning spray nozzle
      • Accurate vacuum control, water level control & temperature control
      • Two vacuum chambers and motorized axial movement provided from VST-250 and above for quick startup and less wastage
      • Manual slide rail arrangement for Axial and Transverse movement of the tank
      • Dual vacuum spray tanks on common frame for dual pipe extrusion line
      • Imported filters for online cleaning
      • Air operated solenoid valves optionally
      • Cyclone separator for vacuum optionally
      • Aluminium cast lids
      For Dual Pipe Downstream Equipment
      For Dual Pipe Downstream Equipment
      ModelsUnitVST 75 DualVST 110 DualVST 200 Dual
      Pipe Rangemm12-7516-11020-200
      Cooling Lengthmm22004000/60006000
      No. of Chambers111
      Haul-off Units
      PVC Pipe manufacturing plant
      Haul-off Units
      Traction Unit
      • Up to 8 track to suit pipe diameters
      • Different line speeds can be changed through change of sprockets (on request)
      • Track adjustment by pneumatic control
      • Direct drive offered for selected models
      • Counter balance pressure to balance track weight for thin pipes
      • Encoder for length measurement & feed back arrangement offered optionally
      • Easy accessibility for maintenance of all components
      • Dual twin-track traction units for dual pipe extrusion line
      • Servo design (Optional)
      • Thick ‒ Thin provision (Optional)
      Tube Traction Unit Model Specifications
      ModelsTTU 32TTU 110TTU 200TTU 250TTU 250/4TTU 315/4TTU 450/4RA 630/6ERA 630/8ERA 800/8E
      Pipe Rangemmup to 3216-11020-20050-25063-25063-31575-450110-630250-630160*-800
      No. of TracksNos.2222444688
      Max. Line SpeedMtrs./Min.120151515710764.54.5
      Contact Lengthmm70080012001600120012001600145014501800
      Drive OptionServo Elec.Servo Elec. / StdServo Elec. / StdServo Elec. / StdServo Elec. / StdServo Elec. / StdServo Elec.Servo Elec.Servo Elec.Servo Elec.

      Models with higher line speeds & wider speed range available on request.
      Minimum Line speed upto 1% of maximum speed (optional features).
      Higher sizes available on request.
      * Pipe range of 160 with four tracks only.
      ** Servo and non servo drive and motor from preferably Lenze-Germany available as option
      ** Thick & Thin device available as option

      Pipe Cutting Units
      Pipe Cutting Units
      Pipe Cutting Units
      For single pipe downstream equipment
      Tube Cutting Unit (TCU)
      • Carbide tipped rotating circular saw for longer life
      • Pneumatically operated carriage movement
      • Clamping force adjustable depending upon the wall-thickness of the pipe
      • Maintenance free Top clamping
      • Swarf removal system optional
      • Trolley movement on linear motion bearings
      • Special guillotine designed cutter for PPR pipes
      • Dual cutter for dual pipe extrusion line
      • Digital counter to measure length
      • PLC based controls available optionally
      ModelsTCU 75TCU 110TCU 200TCU 250TCU 315TCU 75/2TCU 110/2TCU 200/2
      Pipe Rangemm16-7520-11020-20050-25090-31516-7520-11050-200
      Cutting Speed (Max.)Mtrs/Min.151510106151515
      Clamping FromTopTopTopSideSideTopTopTop

      *Post extrusion equipment, manufactured in collaboration with

      For dual pipe downstream equipment
      ModelsUnitTCU 75TCU 110TCU 200
      Pipe Rangemm12-7520-10020-200
      Cutting Speed (Max.)Mtrs/Min.71510
      Planetary Cutting Unit
      Planetary Cutting Unit
      https://windsormachines.com/wp-content/uploads/2022/05/kuag_small.webp
      For single pipe downstream equipment
      • Preferred for pipe diameter range 75-400 mm
      • Swarf removal executed by a suction blower
      • Chamfering and Universal Clamping system available
      ModelsRS 25 PZRS 40 PZRS 80 PZ
      Pipe Rangemm50-25075-400110-800
      Cutting Speed (Max.)Mtrs/Min.1074
      Clamping FromUniversalUniversalUniversal

      Planetary cutting unit manufactured in collaboration with KUAG, Austria
      Note: The information is provided for the purpose of guideline & indication only and doesn’t form any kind of commitments.