KTS CPVC

KTS – CPVC

KTS – UPVC
KTS – CPVC

Twin Screw Pipe Extrusion Machine for CPVC Pipes

Windsor Machines offers a range of Post Extrusion equipment to cover a wide spectrum of applications. Various equipments covers pipe size range from 5 mm to 800 mm OD, multi pipe extrusion as well as co-extrusion.

KTS UPVC - Application
KTS UPVC - Application
KTS UPVC - Application
KTS UPVC - Application
Key Features:
  • Versatile design
  • 28:1 L/D ratio
  • Output 170 kgs/hr for cPVC & 280 kgs/hr for UPVC
  • Imported bi-mettalic screw pair
  • Barrel with special coating
  • Triple chrome plated Die
General Applicaitons:
  • Best suited for extreme climatic conditions
  • Hot & Cold water distribution systems
  • Industrial Fluids transportation pipe lines
  • Water & Waste water treatment plants
  • Chemical transportation pipe lines
Extruder Specification:
ModelsKTS 200 cKTS 300 cKTS 550 c
Screw Diametermm657191
L : D Ratio22:128:125:1
Main MotorkW223056
Max. Output CPVCKg/hr100-120170-190320-350
Max. Output UPVCKg/hr180-200280-300520-550
Die Head | PVC Processing
*Spiral Mandrel Die Head

Windsor Machines offers spider dies right up to 630 mm dia with single head, dual head and quadruple head.Die head with trolley for P-200 and above models for easy movement

Advantages
  • High volume low pressure design ensures wider thickness range
  • Uniform melt distribution throughout the entire pipe circumference
  • Twin die heads for higher outputs in smaller diameters
  • Dual die with dual downstream for pipe sizes 20-110 mm & 63-200 mm
  • Extruders utilization from 80-100% even with smaller pipes
Single Head Die Specifications
ModelsP 63P 110P110HVP200 LVP 200P 250P 315P 400P 630
Pipe Rangemm20-6320-11020-11063-20063-20090-250110-315160-400250-630
Output Capacity up to**Kg/hr1002002502503204255507001000
Multiple Pipe Die Head with Single Downstream Equipment
*Spiral Mandrel Die Head
Multiple Head Die Specifications
ModelsTDH 50*QDH 32
(Quadruple)
Pipe Range (mm)19-5019-32
Output Capacity up to Kg/hr200280

* In common down stream equipment.
** Pipe output depending on pipe size.
## Optional up to 200 mm.

Dual Pipe Head Die with Dual Downstream Equipment
Spiral Mandrel Design with IPC
ModelsTDH 63
(Dual)
TDH 110 Hv
(Dual)##
TDH 200
(Dual)
Pipe Range (mm)20-6320-11063-200
Output Capacity up to Kg/hr200500850

* In common down stream equipment.
** Pipe output depending on pipe size.
## Optional up to 200 mm.

Calibrating System | Vacuum & Pressure
Calibrating System

VST 630 with optional feature of ultrasonic sensor to measure pipe wall thickness

Vacuum Sizing Tanks
  • Intensive cooling provided to ensure high production rate
  • Self cleaning spray nozzle
  • Accurate vacuum control, water level control & temperature control
  • Two vacuum chambers and motorized axial movement provided from VST-250 and above for quick startup and less wastage
  • Manual slide rail arrangement for Axial and Transverse movement of the tank
  • Dual vacuum spray tanks on common frame for dual pipe extrusion line
  • Imported filters for online cleaning
  • Air operated solenoid valves optionally
  • Cyclone separator for vacuum optionally
  • Aluminium cast lids
For Dual Pipe Downstream Equipment
For Dual Pipe Downstream Equipment
ModelsUnitVST 75 DualVST 110 DualVST 200 Dual
Pipe Rangemm12-7516-11020-200
Cooling Lengthmm22004000/60006000
No. of Chambers111
Haul-off Units
PVC Pipe manufacturing plant
Haul-off Units
Traction Unit
  • Up to 8 track to suit pipe diameters
  • Different line speeds can be changed through change of sprockets (on request)
  • Track adjustment by pneumatic control
  • Direct drive offered for selected models
  • Counter balance pressure to balance track weight for thin pipes
  • Encoder for length measurement & feed back arrangement offered optionally
  • Easy accessibility for maintenance of all components
  • Dual twin-track traction units for dual pipe extrusion line
  • Servo design (Optional)
  • Thick ‒ Thin provision (Optional)
Tube Traction Unit Model Specifications
ModelsTTU 32TTU 110TTU 200TTU 250TTU 250/4TTU 315/4TTU 450/4RA 630/6ERA 630/8ERA 800/8E
Pipe Rangemmup to 3216-11020-20050-25063-25063-31575-450110-630250-630160*-800
No. of TracksNos.2222444688
Max. Line SpeedMtrs./Min.120151515710764.54.5
Contact Lengthmm70080012001600120012001600145014501800
Drive OptionServo Elec.Servo Elec. / StdServo Elec. / StdServo Elec. / StdServo Elec. / StdServo Elec. / StdServo Elec.Servo Elec.Servo Elec.Servo Elec.

Models with higher line speeds & wider speed range available on request.
Minimum Line speed upto 1% of maximum speed (optional features).
Higher sizes available on request.
* Pipe range of 160 with four tracks only.
** Servo and non servo drive and motor from preferably Lenze-Germany available as option
** Thick & Thin device available as option

Pipe Cutting Units
Pipe Cutting Units
Pipe Cutting Units
For single pipe downstream equipment
Tube Cutting Unit (TCU)
  • Carbide tipped rotating circular saw for longer life
  • Pneumatically operated carriage movement
  • Clamping force adjustable depending upon the wall-thickness of the pipe
  • Maintenance free Top clamping
  • Swarf removal system optional
  • Trolley movement on linear motion bearings
  • Special guillotine designed cutter for PPR pipes
  • Dual cutter for dual pipe extrusion line
  • Digital counter to measure length
  • PLC based controls available optionally
ModelsTCU 75TCU 110TCU 200TCU 250TCU 315TCU 75/2TCU 110/2TCU 200/2
Pipe Rangemm16-7520-11020-20050-25090-31516-7520-11050-200
Cutting Speed (Max.)Mtrs/Min.151510106151515
Clamping FromTopTopTopSideSideTopTopTop

*Post extrusion equipment, manufactured in collaboration with

For dual pipe downstream equipment
ModelsUnitTCU 75TCU 110TCU 200
Pipe Rangemm12-7520-10020-200
Cutting Speed (Max.)Mtrs/Min.71510
Planetary Cutting Unit
Planetary Cutting Unit
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For single pipe downstream equipment
  • Preferred for pipe diameter range 75-400 mm
  • Swarf removal executed by a suction blower
  • Chamfering and Universal Clamping system available
ModelsRS 25 PZRS 40 PZRS 80 PZ
Pipe Rangemm50-25075-400110-800
Cutting Speed (Max.)Mtrs/Min.1074
Clamping FromUniversalUniversalUniversal

Planetary cutting unit manufactured in collaboration with KUAG, Austria
Note: The information is provided for the purpose of guideline & indication only and doesn’t form any kind of commitments.