KTS CPVC

KTS – CPVC

Twin Screw Pipe Extrusion Machine for CPVC Pipes

Windsor Machines offers a range of Post Extrusion equipment to cover a wide spectrum of applications. Various equipments covers pipe size range from 5 mm to 800 mm OD, multi pipe extrusion as well as co-extrusion.

KTS UPVC - Application
KTS UPVC - Application
KTS UPVC - Application
KTS UPVC - Application
Key Features:
  • Versatile design
  • 28:1 L/D ratio
  • Output 170 kgs/hr for cPVC & 280 kgs/hr for UPVC
  • Imported bi-mettalic screw pair
  • Barrel with special coating
  • Triple chrome plated Die
General Applicaitons:
  • Best suited for extreme climatic conditions
  • Hot & Cold water distribution systems
  • Industrial Fluids transportation pipe lines
  • Water & Waste water treatment plants
  • Chemical transportation pipe lines
Extruder Specification:
Models KTS 200 c KTS 300 c KTS 550 c
Screw Diameter mm 65 71 91
L : D Ratio 22:1 28:1 25:1
Main Motor kW 22 30 56
Max. Output CPVC Kg/hr 100-120 170-190 320-350
Max. Output UPVC Kg/hr 180-200 280-300 520-550
Die Head | PVC Processing
*Spiral Mandrel Die Head

Windsor Machines offers spider dies right up to 630 mm dia with single head, dual head and quadruple head.Die head with trolley for P-200 and above models for easy movement

Advantages
  • High volume low pressure design ensures wider thickness range
  • Uniform melt distribution throughout the entire pipe circumference
  • Twin die heads for higher outputs in smaller diameters
  • Dual die with dual downstream for pipe sizes 20-110 mm & 63-200 mm
  • Extruders utilization from 80-100% even with smaller pipes
Single Head Die Specifications
Models P 63 P 110 P110HV P200 LV P 200 P 250 P 315 P 400 P 630
Pipe Range mm 20-63 20-110 20-110 63-200 63-200 90-250 110-315 160-400 250-630
Output Capacity up to** Kg/hr 100 200 250 250 320 425 550 700 1000
Multiple Pipe Die Head with Single Downstream Equipment
*Spiral Mandrel Die Head
Multiple Head Die Specifications
Models TDH 50* QDH 32
(Quadruple)
Pipe Range (mm) 19-50 19-32
Output Capacity up to Kg/hr 200 280

* In common down stream equipment.
** Pipe output depending on pipe size.
## Optional up to 200 mm.

Dual Pipe Head Die with Dual Downstream Equipment
Spiral Mandrel Design with IPC
Models TDH 63
(Dual)
TDH 110 Hv
(Dual)##
TDH 200
(Dual)
Pipe Range (mm) 20-63 20-110 63-200
Output Capacity up to Kg/hr 200 500 850

* In common down stream equipment.
** Pipe output depending on pipe size.
## Optional up to 200 mm.

Calibrating System | Vacuum & Pressure
Calibrating System

VST 630 with optional feature of ultrasonic sensor to measure pipe wall thickness

Vacuum Sizing Tanks
  • Intensive cooling provided to ensure high production rate
  • Self cleaning spray nozzle
  • Accurate vacuum control, water level control & temperature control
  • Two vacuum chambers and motorized axial movement provided from VST-250 and above for quick startup and less wastage
  • Manual slide rail arrangement for Axial and Transverse movement of the tank
  • Dual vacuum spray tanks on common frame for dual pipe extrusion line
  • Imported filters for online cleaning
  • Air operated solenoid valves optionally
  • Cyclone separator for vacuum optionally
  • Aluminium cast lids
For Dual Pipe Downstream Equipment
For Dual Pipe Downstream Equipment
Models Unit VST 75 Dual VST 110 Dual VST 200 Dual
Pipe Range mm 12-75 16-110 20-200
Cooling Length mm 2200 4000/6000 6000
No. of Chambers 1 1 1
Haul-off Units
PVC Pipe manufacturing plant
Haul-off Units
Traction Unit
  • Up to 8 track to suit pipe diameters
  • Different line speeds can be changed through change of sprockets (on request)
  • Track adjustment by pneumatic control
  • Direct drive offered for selected models
  • Counter balance pressure to balance track weight for thin pipes
  • Encoder for length measurement & feed back arrangement offered optionally
  • Easy accessibility for maintenance of all components
  • Dual twin-track traction units for dual pipe extrusion line
  • Servo design (Optional)
  • Thick ‒ Thin provision (Optional)
Tube Traction Unit Model Specifications
Models TTU 32 TTU 110 TTU 200 TTU 250 TTU 250/4 TTU 315/4 TTU 450/4 RA 630/6E RA 630/8E RA 800/8E
Pipe Range mm up to 32 16-110 20-200 50-250 63-250 63-315 75-450 110-630 250-630 160*-800
No. of Tracks Nos. 2 2 2 2 4 4 4 6 8 8
Max. Line Speed Mtrs./Min. 120 15 15 15 7 10 7 6 4.5 4.5
Contact Length mm 700 800 1200 1600 1200 1200 1600 1450 1450 1800
Drive Option Servo Elec. Servo Elec. / Std Servo Elec. / Std Servo Elec. / Std Servo Elec. / Std Servo Elec. / Std Servo Elec. Servo Elec. Servo Elec. Servo Elec.

Models with higher line speeds & wider speed range available on request.
Minimum Line speed upto 1% of maximum speed (optional features).
Higher sizes available on request.
* Pipe range of 160 with four tracks only.
** Servo and non servo drive and motor from preferably Lenze-Germany available as option
** Thick & Thin device available as option

Pipe Cutting Units
Pipe Cutting Units
Pipe Cutting Units
For single pipe downstream equipment
Tube Cutting Unit (TCU)
  • Carbide tipped rotating circular saw for longer life
  • Pneumatically operated carriage movement
  • Clamping force adjustable depending upon the wall-thickness of the pipe
  • Maintenance free Top clamping
  • Swarf removal system optional
  • Trolley movement on linear motion bearings
  • Special guillotine designed cutter for PPR pipes
  • Dual cutter for dual pipe extrusion line
  • Digital counter to measure length
  • PLC based controls available optionally
Models TCU 75 TCU 110 TCU 200 TCU 250 TCU 315 TCU 75/2 TCU 110/2 TCU 200/2
Pipe Range mm 16-75 20-110 20-200 50-250 90-315 16-75 20-110 50-200
Cutting Speed (Max.) Mtrs/Min. 15 15 10 10 6 15 15 15
Clamping From Top Top Top Side Side Top Top Top

*Post extrusion equipment, manufactured in collaboration with

For dual pipe downstream equipment
Models Unit TCU 75 TCU 110 TCU 200
Pipe Range mm 12-75 20-100 20-200
Cutting Speed (Max.) Mtrs/Min. 7 15 10
Planetary Cutting Unit
Planetary Cutting Unit
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For single pipe downstream equipment
  • Preferred for pipe diameter range 75-400 mm
  • Swarf removal executed by a suction blower
  • Chamfering and Universal Clamping system available
Models RS 25 PZ RS 40 PZ RS 80 PZ
Pipe Range mm 50-250 75-400 110-800
Cutting Speed (Max.) Mtrs/Min. 10 7 4
Clamping From Universal Universal Universal

Planetary cutting unit manufactured in collaboration with KUAG, Austria
Note: The information is provided for the purpose of guideline & indication only and doesn’t form any kind of commitments.